OUR SERVICES
A THOROUGH APPROACH
FULL FLEDGED IN-HOUSE MOULD MANUFACTURING
LOCALIZED MANUFACTURING
Sun Moulding have a full range of machinery and technical expertise that allows for complete in-house manufacturing.
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All moulds manufactured in sun moulding have strict monitoring in:
1. mould steel quality control
2. machining standards adherence
3. production lead time control
4. part improvement for defects (after trial)
Full-scale equipments for mould manufacturing
Capable of mould & tool sizes up to 2 meters
CNC milling up to 30,000 rpm that caters for high precision mould parts
Full-scale equipments for mould manufacturing
DESIGN FOR MANUFACTURABILITY STUDY
[DFM]
Before fabrication, each part/model will be analysed in detail with customer to:
1. analyze for mould manufacturability
2. part demoulding performance (undercut analysis)
3. part design requirements (part thickness/ sink marks)
in-house design
In-depth analysis for all parts to identify for part defects
Experts to advice on part design for optimum performance.
in-house design
TOOLING PROGRESS REPORTING
[TPR]
Sun Moulding Sdn. Bhd. provides clients with further value through consistent manufacturing updates complete with progress report and visual-friendly charts
MOULD FLOW ANALYSIS
[MFA]
Each part must undergo a mould flow analysis for runner gate placement. This process significantly reduces issues surrounding a part design before fabrication, ie: sink marks, weld lines, injection pressure abnormalities, flow rate & overall injection performance.
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This ultimately improves overall part appearance performance.
Analysis to determine gate location and sufficiency
runner gate placement to determine part injection performance
to determine part temperature balancing during injection
Analysis to determine gate location and sufficiency
PROTOTYPING (NEW!)
[3D PRINTING]
Upon request, we can develop prototypes for parts during development stage. This is a new process on our side in which actual samples can be viewed and felt before part moves into fabrication stage.
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This will enable our customers to gauge actual part condition aesthetically, and in which adjustments / modifications can be done before fabrication to prevent costly changes in tooling stage.
